At Ahner Industrial, seamless production is achieved by integrating cutting-edge technologies to transform your designs into high-quality finished products. By combining precision laser cutting with advanced press brake forming, we streamline every step of the manufacturing process—from initial design to final assembly. This integrated approach not only improves tolerances and turnaround times but also elevates the overall quality and consistency of your components.
A Unified Approach to Fabrication
Integrating laser cutting and press brake forming creates a smooth, uninterrupted workflow that bridges the gap between design and production. Here’s how we make it happen:
1. From Design to Material Preparation
Every project begins with a comprehensive blueprint. Our collaborative process between engineers and fabricators ensures your design is optimized for both laser cutting and press brake forming. Early collaboration helps identify potential challenges and fine-tune parameters, ensuring precision and efficiency from the very start.
2. Precision Laser Cutting: Unmatched Capabilities
Our state-of-the-art CNC laser cutting systems lay the foundation for high-quality fabrication. We deploy industry-leading machines such as the Trumpf 3040 Fiber Laser and Mitsubishi CO₂ Laser to deliver exceptional results:
Trumpf 3040 Fiber Laser:
Speed & Precision: Achieve micro-burr-free edges with rapid cutting speeds.
Versatility:
Steel sheet metal and plate up to 1" thick in sizes up to 78" x 157".
Stainless steel sheet metal and plate up to 1.5" thick (78" x 157").
Aluminum sheet metal and plate up to 1" thick (78" x 157").
Capable of cutting copper, brass, and other exotic materials.
Mitsubishi CO₂ Laser:
Fast Turnaround: Provides a swift, cost-effective alternative to waterjet cutting.
Precision & Flexibility:
Steel sheet metal and plate up to 1" thick (60" x 120").
Stainless steel sheet metal and plate up to 3/4" thick (60" x 120").
Aluminum sheet metal and plate up to 1/2" thick (60" x 120").
Also proficient in cutting acrylic, plastics, and materials such as Inconel.
By producing flawlessly cut components with tight tolerances and clean edges, our laser cutting systems ensure an ideal starting point for the forming process.
3. Advanced Press Brake Forming: Shaping with Precision
Once the material is cut to perfection, it’s time to bring your design to life with press brake forming. Our advanced bending technology includes:
Trumpf TruBend 5170(S):
High Capacity: With a 187-ton capacity, it can form metal sheets up to 157" long.
Precision Bending: Ensures every bend meets design specifications, delivering superior dimensional accuracy.
Trumpf TruBend 7036:
Advanced Forming: Provides flexibility for complex bends and intricate geometries.
Cincinnati Press Brakes:
Heavy-Duty Performance: Featuring one unit with a 350-ton capacity and 16-foot forming length, perfect for high-demand applications.
Our press brake forming process transforms laser-cut sheets into complex, functional shapes, integrating features like channels, flanges, and custom fittings to meet your specific assembly requirements.
4. Quality Control & Final Assembly
Quality is paramount at every stage of our process. After cutting and forming, we employ rigorous quality control measures to ensure that every component meets our exacting standards. This integrated approach minimizes errors and rework, enabling faster assembly times and a flawless final product.
The Benefits of Integrated Fabrication
Improved Tolerances:
The precision of laser cutting combined with the accuracy of press brake forming results in tighter tolerances and a perfect fit between components.
Faster Turnaround Times:
Streamlined workflows reduce production delays, allowing us to deliver projects on schedule—even under tight deadlines.
Enhanced Overall Quality:
Collaboration between design engineers and skilled fabricators, supported by state-of-the-art machinery, ensures each product is not only aesthetically refined but also durable and functional.
Cost Efficiency:
Reduced material waste and minimal rework, coupled with rapid production cycles, translate to lower overall manufacturing costs.
Bringing Your Vision to Life
At Ahner Industrial, we understand that every design is unique. Our integrated fabrication process—merging the unmatched precision of laser cutting with the versatile capabilities of press brake forming—ensures your concepts evolve seamlessly into high-performance components. Our investment in advanced machinery allows us to deliver projects that consistently exceed expectations in both quality and efficiency.
Ready to Experience Seamless Production?
Contact us today to learn how our integrated fabrication services can transform your designs into reality with unparalleled precision and speed.
Call: 419-626-6641
Visit: www.Ahner-Industrial.com
Let’s build something exceptional together.
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